What to Consider When Looking for Network Cable Crimping Tools
Designed to replace the need to solder terminations, crimping tools provide a connection between a terminal and a wire. For those working in the field, hand-held crimping tools are the most effective and efficient method for creating a solid connection.
Some crimping tools are designed for a specific applications and AWGs, whereas others come with exchangeable crimping dies to create a variety of crimp profiles. Many crimp tools also have wire stripping, cutting, and splicing features.
Picking the Right Panduit Crimping Tool for the Job
There are several considerations when choosing a crimping tool, including volume of crimps, wire gauge, and crimp profile.
- Volume. Whereas high-volume operations tend to use automatic tools, such as hydraulic or pneumatic press, many still use hand-crimping tools. For lots of hand crimping, you'll want a tool that is both rugged and ergonomic to lesson hand fatigue.
- Wire gauge. Crimping tools are sized according to the AWGs (American wire gauge) they accept. The cross-sectional area of each gauge is an important factor for determining its current AWG carrying capacity.
- Crimp profile. Different terminals have specific crimp profiles which require that certain dies be used. Although trained technicians can often identify the correct die by eyeballing the shape of the terminal's jaw, most terminal manufactures specify the type of crimper needed for a proper connection and to guarantee performance.
What Is a Controlled Cycle Crimp Tool?
Controlled cycle simply means that the tool is designed to give the user complete control over the crimping process. For example, Panduit's line of controlled cycle crimp tools use a full-cycle ratchet mechanism that ensures proper crimp force to wires and terminal connectors.
What Are Some Other Factors in Choosing a Crimping Tool?
- Padded handles for additional operator comfort
- Color-coded crimp pockets for proper application
- Kits with exchangeable dies to accommodate a wide variety of terminals
- Cutters for stripping and splicing wires
What Are Some of the Most Common Crimp Profiles for Different Terminal Types?
- Various insulated connectors often use a oval, symmetric crimp.
- Some non-insulated connectors often use a single indent crimp.
- Open barrel connectors often us an "F"/"B" crimp.
- Copper tube connectors often use a hex or single indent crimp.
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